Martins 2nd attempt at a rally car build

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Re: Martins 2nd attempt at a rally car build

Postby martine30rally » Fri Feb 10, 2012 5:56 pm

Its been a while but had my first day in the garage in months, finally finished the spit I was making, its adjustable so that I can move the balance point when I dummy fit parts on to compensate for the weight. Not sure how well it'll work yet but I'll soon see.

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Large hole caused by fat gearbox, need to make a folder so that I can patch this up neatly as possible.

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Moved the steering column over to bring it in line with the pedals and to help the exhaust manifold a bit. Its also been moved more towards horizontal to allow the floor mounted pedal box to work better. Drivers seat is about an inch away from the rear seat bench so pretty far back. Whilst on this subject, I was told by a local scrutineer that new reg's state that the original brake pedal must be used. My polite reply to this was that if anyone says anything to me about it at scrutineering the can go f*&ck themselves......nothing more was said on the matter.

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Turrets sort of tied into the cage for a little piece of mind. engine has a good inch available to go further back, once the motor is back out I'll shift the tabs for the mounts a bit further back.

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The X member from the old shell pre bulkhead mods has been chopped about a bit and re-used.

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New design for the gearbox X member, uses standard S50 rubber mounts and should protect the sump plug which is a little exposed. It also picks up at both the main casing and the tail casing so less stress for the box over jumps (if I ever drive that fast!)

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Hopefully it'll be stripped down and in the air soon.
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Re: Martins 2nd attempt at a rally car build

Postby Dan-valver » Thu Feb 16, 2012 4:16 pm

Will she be ready for October?
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Re: Martins 2nd attempt at a rally car build

Postby Tris-m3 » Thu Feb 16, 2012 4:28 pm

October 2016 :lol:
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Re: Martins 2nd attempt at a rally car build

Postby hsr2.6 » Thu Feb 16, 2012 4:31 pm

Tris-m3 wrote:October 2016 :lol:


PMSL......... :lol: :lol:
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Re: Martins 2nd attempt at a rally car build

Postby martine30rally » Thu Feb 16, 2012 5:26 pm

Dan-valver wrote:Will she be ready for October?


Depends on the job situation, spent today in the garage which is becoming an ever-increasingly rare occurrence. Managed to tidy the place up and make some space, stripped the shell down completely so its ready to have the engine and box pulled out and be placed on the spit.

Then I have the joy of scraping off underseal which will inevitably scare me from going anywhere near the garage for a while

Also, I was thinking the other day that since the engine has been stood for almost 2 years I should give a it a once over and freshen up before I attempt to start it!

All in all, 2016 seems a reasonable target date :lol:
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Re: Martins 2nd attempt at a rally car build

Postby martine30rally » Thu Feb 16, 2012 5:29 pm

Tris-m3 wrote:October 2016 :lol:


Whilst I'm on here, I believer you still have my UUC Gearbox mounts. Provided they havn't gone walkabout , I could do with them for this and for checking the prop alignment pretty please ?
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Re: Martins 2nd attempt at a rally car build

Postby Tris-m3 » Sat Feb 18, 2012 12:00 am

ummmmmmmm they are kind of on my car! I wish i had got around to paying for them now! :lol:
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Re: Martins 2nd attempt at a rally car build

Postby martine30rally » Sun Feb 19, 2012 6:03 pm

I seem to remember you saying that you dont want them :roll: :lol:

Car now stripped and on the spit, what a dodgy mission getting the shell on it was! Adjusted the balance point so it spins nice and free all the way through 360 degrees

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Re: Martins 2nd attempt at a rally car build

Postby martine30rally » Tue Feb 21, 2012 7:41 pm

Spent all of yesterday making one of these:

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So that I could make one of these:

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To fill this:

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Voila!

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Just wish I had made one earlier, makes things so much easier and more professional looking!
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Re: Martins 2nd attempt at a rally car build

Postby bruvs1 » Tue Feb 21, 2012 8:18 pm

i think you just have a welding fetish!!! :lol: is there no machine mart near you!! :wink:
http://www.bruvsmotorworks.co.uk 320is, 330is rallying!
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Re: Martins 2nd attempt at a rally car build

Postby martine30rally » Tue Feb 21, 2012 8:43 pm

Maybe just a little :oops:

Unfortunately the closest we have to machine mart is an overpriced Sealey dealer! I looked into an off the shelf alternative, but they were either too expensive, too narrow or werent capable of bending 3mm plate. Thanks to some massive over-engineering, this one has a 110cm bed, weighs about 60kg and bends a piece of 150mm x 3mm plate without bending itself first.

Best bit is it only cost 50 quid :D
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Re: Martins 2nd attempt at a rally car build

Postby bruvs1 » Tue Feb 21, 2012 8:55 pm

fair enough! it looks like it does the buisness.. :wink:
http://www.bruvsmotorworks.co.uk 320is, 330is rallying!
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Re: Martins 2nd attempt at a rally car build

Postby Dan-valver » Tue Feb 21, 2012 9:59 pm

Looking good Mart
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Re: Martins 2nd attempt at a rally car build

Postby Tris-m3 » Wed Feb 22, 2012 10:59 am

I thought you were building a snow plow for those Czech rallies when i first saw that pic! :lol:

Nice work, I suppose when you are unemployed you need too start building your own stuff :D Have you got a job yet??
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Re: Martins 2nd attempt at a rally car build

Postby martine30rally » Wed Feb 22, 2012 5:12 pm

No job yet. I'm in no rush at the moment to be honest, I'd like to get the shell done before I go into full time work again, that way I can build up the mechanicals as I go in the evenings like normal employed people do :lol:

Got the tunnel finished by filling in the piece at the rear and trimming it all up underneath. Because the elite box is so long and the output flange is a good 8 inches further back that the standard one, its a bit close for comfort at the back in terms of prop guibo to tunnel clearance hence why I've made it so long.

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Should get the morning on it tomorrow so I plan on sorting the bulkhead with a strengthening plate and captive nuts for the new steering column location
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